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CAPABILITY
OVERVIEW
Our
facility has over 80 Swiss-type automatic screw machines, the finest
machines of their kind. A Swiss-type machine is a three-axis,
bar turning machine employing a sliding headstock and guide
bushing to cut precise, intricate configurations. These
machines capably hold extremely close tolerances on all machinable
metals in diameters up to 1/2" and turned lengths to 6".
We can often hold +/- 0.0001" tolerances on the screw
machines, saving the time and cost of secondary operations on many
parts. CNC
controlled machines provide additional capabilities and flexibility.
The
technology of these machines allows Specialty to provide reliable,
quality components to today's high-tech industries where exact
precision is key. We specialize in low-tolerance, customized products in low
quantities, and can produce a single, precision-machined prototype,
to quantities below 100, up to hundreds or thousands of pieces.
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EQUIPMENT
HIGHLIGHTS
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Over
65 TORNOS Swiss-type automatic screw machines2 Tornos ENC screw
machines
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7
Futuristics retofitted screw machines with CNC controls
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5
STAR JNC screw machines
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Omni-Turn
machining center
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30
Burnishing machines
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15
Milling machines
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9
Thread rollers
- Cam-Apt
CAD-CAM system
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LIMITATIONS
We are not
equipped to produce:
- Parts over
½ in diameter
- Parts more
than 5 1/4 in turned length
- Parts from
hexagonal or square rods larger than 3/16 diameter in steel,
5/16 diameter in brass or aluminum.
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FINISHING
CAPABILITIES
For
those parts requiring secondary operations, Specialty has the
skilled personnel and complete range of equipment to provide
burnishing, milling, slotting, deburring, X-drilling,
threading, tapping, counter-sinking and polishing. We can
custom design secondary operations as well to meet your needs. |
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| II.
Swiss-type
Automatic Screw Machines |
Limits
(All Machinable Metals)
- Steel - Round up to
½" diameter (no hexagon or square over 1/8")
- Brass &
Aluminum - Round up to 19/32" diameter (no hex or square
over 3/16")
- Lengths - up to
5" completely machined - Special cases to 10" long
Machines:
1 - Peterman #PO min. dia. .010" max. dia. 9/64"
4 - Tornos #M4 max. dia. 5/32"
3 - Tornos #T4 max. dia. 5/32"
9 - Tornos #M7 max. dia. 7mm
41 - Tornos #R10 max. dia. 10mm
2 - Tornos #R125 max. dia. 12.5mm
13 - Tornos #R16 max. dia. 16mm
5 - Esco min. dia. .2 mm max. dia. 3mm
1 - Star JNC-10 max. dia. 10mm
4 - Star JNC-16 max. dia. 16mm
2 - Hager Diamond Wheel Grinders
1 - Hoffman Diamond Wheel Grinder
2---Tornos ENC-16 max. dia. 16mm
5---Tornos R10 retrofitted with CNC controls max. dia. 12.5mm
2---Bechler B20 retrofitted with CNC controls max. dia. 16mm
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III.
Secondary Department
Operations:
| Small
Hole Drilling |
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| Slotting |
| Milling |
| Broaching |
| Cross-drilling |
| Counter-sinking |
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| Threading
& Tapping |
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| Counter-boring |
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| Thread
Rolling 3/16 maximum |
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Burnishing
Dia. Up to 3/32, tolerance + .0001, microfinish V2
Dia. 3/32 to 3/16, tolerances .0005, microfinish
to V4 |
| Tumbling
Deburring Descale Polish Clean
Nickel Plating (Barrel) |
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Machines:
| 2
Grob Thread Rollers |
| 7
Hartford Thread Rollers |
| 7
Sixis Milling Machines |
| 6
Rawyler Milling Machines (Type TF2) |
| 2
Cincinnati Milling Machines (Hydraulic) |
| 1
Slotting Machine |
| 2
Hardinge Turret Lathes (Type D5M) |
| 2
Simonet Turret Lathes (Type TV) (Models 244, 241 & 291) |
| 1
Peterman Threading Lathe (Type PO)
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| 8
Derbyshire Lathes |
| 33
Precision Watchmakers Lathes |
| 16
Schaublin Turret Lathes (Model 70TR) |
| 2
Schaublin Tool Makers Lathes |
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1
Lorco Vibrator |
| 28
Tumbling Barrels |
| 2
Sigourney Drill Presses (M100-2445)
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| 1
Dumore Drilling Head (Model 20-011) |
| 3
Bloesch Drill Presses |
| 1
Craftsman Drill Presses (Model 150) |
| 2
Luthy Drill Presses |
| 6
Burgmaster Drilling & Tapping
Machines |
| 3
3 Spindle Counter-Sinking Machines |
| 30
Hauser Burnishing Machines |
| 2 -
#10 Excelsor Kick Presses |
| 2
Hager Diamond Grinders |
| 1
Dumore Diamond Grinder |
| 1
Delta Grinder |
| 1
New Holland Dryer |
| 1
Hardinge Tool Makers Lathe |
| 1
Sigourney Drill Press (9100-A2577) |
| 1
Plating Unit (Nichel) |
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IV. Inspection
Department
| 2
Deltronic DH14 Profile Projector with MPC-1 Microprocessor
Digital Readout |
| 1
Epoi LP-6 Profile Projector |
| 1
Niko 6C Profile Projector |
| 1
Micrometrical Profilometer Micrometers |
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1
Jones & Lamson Comparator Measuring
Machine
with Standards Machine |
| 5
Isoma Toolmakers Microscopes |
| 1 Master Set
Standard Size Ring Gages |
| 2
Leitz Toolmakers Microscopes |
| 1
Inspection Set Standard Size Ring Gages |
| 2
Gaetner Toolmakers Microscopes |
| 1
Shop Set Standard Size Ring Gages |
| 2
Zygo Laser Bench Micrometers Series
1200A
(.00002) |
| 1
Inspection Set Standard Size Setting Plugs |
| 26
Brown & Sharp Indicating Micrometers |
| 1
Shop Set Standard Size Setting |
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13
Concentricity Indicating Rigs with Dial
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| 1 Mettler
PE3600 Electronic Scale Counting Indicators
(.0001) |
| 1
- Mitutoyo
Toolmakers Microscope |
| 1
Tri Roll Thread Gage |
| 3
Digimatic Indicators .001-2 |
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